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Unite to fight for a just steel transition

Background

Port Talbot Steelworks in South Wales is the largest producer of virgin steel in the UK. Along with British Steel steelworks in Scunthorpe, Port Talbot steelworks is expected to shut down its blast furnaces in 2024 and build a 3 million tonne (MT) electric arc furnace (EAF) to recycle scrap steel. This is a measure to reduce the steelworks CO2 footprint by cutting out coal used in traditional blast furnaces in virgin steelmaking.

Workers' Plan

In A workers’ plan for Port Talbot, the UNITE workers’ union points out “The government's current proposal is to give a handout to Tata [Port Talbot Steelworks], without asking for any conditions to protect jobs.” On 15th September 2023, this handout was confirmed at £500 million with expected job losses up to 3,000. The deal was reached without meaningful union or worker involvement, despite those workers facing the biggest upheaval at the steelworks.

No steel transition without justice transition

We share the Unite union’s conviction that the low-carbon transition at Port Talbot Steelworks can, and must, be a just transition. In its workers’ plan, Unite point out that only 60% of UK steel demand is met by domestic production, and that the UK imports 10 out of 17 main steel products. By 2035 demand for green steel could rise as high as 19.4MT, according to Unite. In 2022, the UK produced 6MT of steel. These figures underpin Unite’s case for expanding EAFs at Port Talbot to 6MT-9MT, beyond the current conversion plans of a 3MT EAF.

Unite’s proposed expansion—together with scrap steel processing jobs to improve scrap input quality—would retain, or increase, jobs at the site of Port Talbot steelworks. Unite states that diverting the amount of scrap the UK exports each year would provide sufficient quantities of scrap steel to expand the EAF capacity for Britain’s green steel sector.

Beyond EAFs... for a £billion less than the Track and Trace app

Beyond EAFs, Unite is pushing the UK Government to invest in, and develop, emerging technologies like Hydrogen Direct Reduced Iron (HDRI) to produce virgin steel. The large amounts of electricity needed to support that could, according to Unite, be produced sustainably by constructing a floating windfarm just off the coast of Port Talbot, which it claims has suitable topography. This could safeguard more jobs and contribute to reducing the carbon footprint of other carbon intensive industries, such as cement and ammonia production.

Unite estimates that HDRI roll-out would require a public investment of around £1 billion per year over the next 12 years. That may sound like a lot but, in total, that amounts to a billion less than the widely derided Test and Trace app cost in its first year alone.

Our position

CAN advocates for a variety of strategies to meet UK steel demand into the future, including efficiency, recycling, technology, and more selective production. But where there remains a demand gap, production should be coal-free and utilise a circular economy based on safer, desirable, and dignified jobs within the UK. We also believe it’s vital that the impacts of steel production are not just considered at the point where iron or scrap arrives at steelworks.

Upstream extractive industries and scrap steel sorting and processing underpin, and are impacted by, changes at steelworks. The environmental and economic consequences for these upstream sectors means mine workers and community members living on the frontlines of iron and coal extraction, and the consequences of climate change, also need to be part of the conversation, as stakeholders, for a truly just transition.

CAN agrees with the Unite union on the following demands:

  1. Change procurement rules to let UK public contracts use 100% UK steel. This alone can create 8,000 jobs.
  2. Public investment for a Steelworkers’ Transition Plan with NO loss of jobs. Phased workers' transition to green steel. The investment needed is £1 billion per year over 12 years and it will pay for itself with increased revenue.
  3. Tackle energy prices. Bring in electricity price caps and public ownership of the grid to make our steel even more competitive.
  4. Take a stake. No more money for nothing. Public investment for steel must come with solid job guarantees.
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Published: 18. 12. 2023

Mines and Money Conference - ditch the dirty dollars, invest in our future!

We assume our invite got lost in the post...

People hailing from Cumbria to London, and everywhere in between, descended on the Mines and Money Conference in London across two days (28th-29th Nov 2023). We demanded that investors stop pouring cash into the mining sector, and instead invest in our collective future. Together with Fossil Free London and other groups, we greeted investors with flyers highlighting risks to investments in mining that mining companies want to hide—such as successful grassroots resistance to mining projects around the world.

We also heard on the grapevine that EMR Capital PTY, the ultimate owner of the proposed West Cumbria coal mine (WCM), was attending in the desperate hope of raising the £230 million still needed to start the WCM. So local campaigners from Cumbria came all the way to London to deliver a message to potential investors in WCM—steer clear! To further ruin EMR Capital PTY’s plans, they also handed investors a risk assessment, provided by BankTrack, outlining risks specific to the proposed WCM proposal. Two other coal mining companies were present at the conference too.

There’s many alternatives we must take instead of clawing the ground up to reach the minerals beneath, and that is where investment is needed. For example, we need:

  1. better closed-loop recycling and reuse
  2. new technologies and the efficiencies they can bring
  3. the eradication of planned obsolescence
  4. a reduction and prioritisation in what we consume

This would truly be ‘resourcing tomorrow’—the strapline for this year’s Money & Mining conference. Instead, the conference encourages investment in the rush for remaining minerals, fuelling human rights abuses, land grabs, destruction of local eco-systems, and climate change.

We call out the host of this disastrous conference, the Business Design Centre, which boasts its ethical ‘B-Corp’ status. You might want to raise your concerns with the certifying body about giving these hosts any kind of ethical certification (certification@bcorporation.uk), pointing out that at least three fossil fuel companies advertising coal mines and oil production were touting for investment at the conference (BHP, ADX Energy, and Teck).

Published: 29/11/2023

Port Talbot steel transition

On 15th September 2023, The Guardian reported that Tata Steel accepted Government funding to avoid closing its steelworks in Port Talbot, South Wales, by decarbonising it instead – but at a loss of up to 3,000 jobs.

Big money for big changes

The UK Government is providing £500 million, and Tata Steel is expected to provide another £725 million. Most of this money will go to converting the sprawling steelworks from its current Basic Oxygen Furnaces to Electric Arc Furnaces. The former produces virgin steel from iron ore, heavily relying on coal for the chemical reaction. Electric Arc Furnaces recycles scrap steel without needing coal. Currently, the UK exports a considerable quantity of scrap steel abroad (over 8 million tonnes in 2021), and scrap steel is expected to greatly increase in abundance globally.

CO2 and the reason for change

Port Talbot steelworks is currently the 2nd highest source of CO2 from any single site in the UK. Transitioning this steelworks is expected to make a significant impact on the UK’s emissions. Steelworks around the world contribute 11% to global greenhouse gas emissions… rapid decarbonisation globally is essential to limit climate chaos and, alongside electric arc furnaces, alternatives are under development and testing that removes coal from the process of making virgin steel.

What about the workers?

However, steelworks employ many thousands of people around the world, whose labour has been essential for everything from vehicles and renewable energy infrastructure to household appliances. It’s essential steel workers and their unions are centred in the changes needed to decarbonise steelworks to ensure a just transition that doesn’t leave these workers behind. The planned decarbonisation of Port Talbot Steelworks has been reported not to follow the principles of a just transition. Instead, the company has reportedly shut unions out of its negotiations with the UK Government and there aren’t any reported programmes of retraining or support packages to equip workers facing redundancy with realistic prospects of finding alternative work that suits their experience or ambitions.

What we advocate for

Steel companies in Europe may be amongst the first to decarbonise their steelworks, so it is essential they set a good example for steel companies elsewhere to follow. European steelworks, therefore, must meaningfully engage with their workers and workers’ Unions from the outset of plans to decarbonise steelworks, focusing on those most impacted by potential changes. We are sceptical of top-down consultations on changes which often have foregone conclusions—engagement must be in the form of equal partners around the table. For workers, this can have the advantage of securing packages of support that are appropriate for their needs, whether that is to stay within the company or gain employment in another industry. Worker creativity may also reduce their own job losses and impacts—if they are able to meaningfully shape the transition process. Companies benefit from the creative capacity of workers who have on-the-ground expertise, greater trust in the changes ahead, reputational impacts, better worker morale and loyalty, and the wider fallout that structural unemployment can drive.

British Steel

British Steel, the UK’s only other producer of virgin steel and operated by Jingye, is also considering converting its steelworks to electric arc furnaces in the hope of accessing hundreds of million in Government funding to decarbonise the steelworks. British Steel has secured a £100 million contract to build one of the world’s biggest offshore wind plants being built at Teesworks. We hope that Jingye actively involves  workers at British Steel, and their unions, from the outset of any plans to transition its steelworks.

UK Coal round up

The recent Digest of UK Energy Statistics shows the coal situation for 2022. All unreferenced statistics come from this report and appendices.

Coal was bought by power stations last year in order to fulfil unexpected, short term contracts with the government worth £420 million to extend power station's lives while air quality environmental regulations were not enforced.

In 2022, coal mined in the UK mainly came from opencast coal mines. Production was down on previous years. Now, in September 2023, there is only one operating opencast coal mine, the illegal Ffos-y-fran mine. There is one significant sized deep coal mine; Aberpergwm colliery in Neath Port Talbot, which has been granted permission to expand. From this date there is only one coal power station available to generate electricity, down from 4 last year.

Coal use in power stations

While overall energy demand in 2022 was stable compared to 2021, demand met by coal in the energy mix fell by 15% compared to 2021, to 1.60% of total electricity supply. Wind, solar and hydro energy production rose to a record high level due to increased capacity and more favourable weather conditions, but unfortunately consumption of both gas and nuclear energy were also up.

Coal use in power stations has dropped dramatically since 2012, when 43% of electricity in the UK grid was produced from coal combustion. However, 4 coal power plants remained operational throughout 2022. Drax and West Burton power station's coal units were due to be closed before the end of 2022, but the UK Government paid £420 million to extend the operational lifespan of the coal units over winter 2022 into 2023. Coal stocks were 10% higher than in 2021 to facilitate this. Drax didn't operate in 2022 and is now decommissioning its coal units. It remains a high carbon power station, though, as it burns imported wood as biomass.

Power station closures

4 coal power stations operated in 2022. Now only Ratcliffe-on-Soar remains available to the grid.

Ratcliffe on Soar power station is due to close in September 2024.

In early 2020, Drax power station said there would be "formal closure of the coal units in September 2022". Decommissioning actually started in 2023, after the UK Government paid the power station to be on standby with coal during last winter. Drax didn't operate in 2022 and is now decommissioning its coal units. It remains a high carbon power station as, though, it burns imported wood.

Kilroot coal and oil power station in Northern Ireland is to be converted to gas. It was expected to stop consuming coal in September 2023, but this may have been brought forward marginally (unconfirmed).

West Burton coal power station closed at the end of March 2023 delayed by the UK Government from September 2022.

Coal phase-out in the UK is expected by October 2024. Given that coal consumption in power stations is very low, with periods of no consumption, in the summer, the last generation could be April 2024.

Underground mining

In 2022, coal production fell by 39% to a record low of 0.6 million tonnes, with opencast coal mining producing more than underground mines.[1]

The Scottish Government announced a de-facto ban on coal mining in October 2022, in protest against the expected approval of the Whitehaven coking coal mine. We anticipate this stopped a deep coal mine application by Australian company New Age Explorations at Lochinvar in the Scottish borders. The company hoped to produce coking coal via underground mining until 2044.

Campaigns against proposed underground mines

Aberpergwm Colliery (Energybuild Ltd) in Neath Port Talbot had planning permission for a 42 million tonne extension to its underground (anthracite) coal mine approved in 2018. The Coal Authority issued the coal company a license to extract this coal in January 2022. Coal Action Network are taking legal action against the Welsh Government for failing to stop the mine extension being licenced.

Woodhouse Colliery proposed by West Cumbria Mining Ltd had its proposal for a new 1.78 million tonne per year underground coking coal mine off Whitehaven approved by the Secretary of State in December 2022. The planning approval is subject to 2 legal challenges which are expected to be heard by the High Court in early 2024.

Opencast coal extraction

There are now no legally operating opencast coal mines in the UK.

Glan Lash opencast coal mine, Carmarthenshire (South Wales), had an extension application rejected in September 2023.

In September 2022, Ffos-y-fran opencast coal mine in Merthyr Tydfil, was due to close after 15 years of operation. However, the mine has continued to operate with little action from the local council or Welsh Government. It is now expected to close at the end of November 2023, with no meaningful restoration of the land expected, as the company did not set aside the money to fulfil its contractual obligations in this regard. The guarantee bond of £15 million to be used in case this happens is far short of the estimated £120 million needed for restoration as per the original plan. The coal mining was originally approved by Welsh Government in 2005 as a way to restore a brownfield site at no cost to the public purse, an outcome that now appears remote.

Hartington opencast coal mine, Derbyshire closed at the end of Spring 2023.[2]

Imports

Coal imports rose 38% in comparison with 2021 to 6.4 million tonnes in 2022 as power stations rebuilt stocks after the UK Government payments over winter. The import quantity had been decreasing prior to this government intervention.

In 2022, the USA was the largest exporter of coal to the UK, supplying 39%. This was followed by the Russia with 16%. Russia’s proportion of total coal imports had fallen from being the largest supplier at 43% in 2021.

Coal from the USA was fairly evenly split between coking coal for steelworks and thermal coal for power stations.

Coal from Russia was largely for power stations.

Australia provided 12% of imported coal. 57% of which was for power stations, the rest for steelworks. 10% of coal came from South Africa, which was entirely for power stations. Colombia supplied 7% of imported coal all to power stations.

The European Union supplied 9% of all coal to the UK. This coal is unlikely to have been mined in the EU, it has most likely lost its identity as coal enters and leaves the main coal ports in Europe. Other countries made up the remainder of the imported coal.

The UK banned Russian coal imports in August 2022.

UK steel producers

There are 4 major UK steel producers, 2 of which are using coking coal and produce much higher emissions than the two which recycle scrap steel.

Tata Steel
Port Talbot steel works, in Neath Port Talbot, Wales, is the second biggest UK single site emitter of carbon dioxide.[3] The plant currently uses coking coal to make steel in blast furnaces. In 2022, Tata Steel said the plant had to decarbonise or close. In September 2023, Tata Steel accepted £500 million from the UK Government to transition to electric arc furnace, but job losses are expected.

British Steel
Currently, British Steel’s Scunthorpe plant can use a maximum of 25% to 30% recycled content using Basic Oxygen steelmaking. It currently uses coking coal but is also looking to secure governmental subsidies to build a new electric arc furnace to replace a blast furnace in efforts to decarbonise.

Liberty

Liberty Steel, which has sites in Newport and in Tredegar, has said it aims to become a carbon-neutral steel producer by 2030. The site currently uses Electric Arc Furnaces and recycles scrap metal so does not use coking coal.

Celsa

Celsa’s Cardiff steelworks uses 100% recycled scrap steel in its products and so does not need coking coal.

For more details see our report Coal in Steel.

Want to help in the fight against coal?

References

[1] compiled from Coal Authority, "Production and Manpower Statistics" for 2022

[2] Gov.uk "Coal mining production and manpower returns received by the Coal Authority April to June 2023." (July 2023)

[3] Ember, Coal Free Kingdom (13th November 2019) and Drax Group, Enabling a zero carbon, lower cost energy future page 39 (2019)

 

Queries and media contact: info @ coalaction . org .uk (without spaces)

Media queries

References

[1] compiled from Coal Authority, "Production and Manpower Statistics" for 2022

[2] Gov.uk "Coal mining production and manpower returns received by the Coal Authority April to June 2023." (July 2023)

[3] Ember, Coal Free Kingdom (13th November 2019) and Drax Group, Enabling a zero carbon, lower cost energy future page 39 (2019)

Queries and media contact: info @ coalaction . org .uk (without spaces)

Coal round up February 2022

The situation with coal production and use in the UK is changing. There are no new opencast mines proposed; only one proposed opencast coal extension and one existing opencast extraction site. However there are three new underground coal mine applications or extensions proposed and there was an increase in coal use in power stations between 2020 and 2021.

Coal use in power stations

As you can see from the image above coal use in power stations has dropped dramatically since 2012, when 43% of electricity in the UK grid was produced from coal combustion, to just 1.72% in 2020.

Coal use hit a record low in 2020 supplying 253 TWh to the grid, and increased slightly the following year to 267 TWh, as the economy ramped back up from covid-19. (The data for 2022 is only for the first fortnight of the year). Thanks to MyGridGB for this data.

Underground mining

There are presently three applications for new/ extended underground coal mines.

Proposed underground mines

Aberpergwm Colliery (Energybuild Ltd) in Neath port Talbot had planning permission for a 40+ million tonne underground (anthracite) coal mine approved in 2018. The Coal Authority offered the coal company, a license to extract coal in January 2022. Coal Action Network are currently considering legal action against the Coal Authority and Welsh Government for failing to stop the mine being licenced.

Lochinvar (Australian New Age Explorations) are applying for licences for an underground coking coal mine at Lochinvar in three sections, on the Scottish border. If constructed the company hopes to be producing coal until 2044. The first of the three areas would supply an average 1.4 million tonnes of coal each year.

Woodhouse Colliery proposed by West Cumbria Mining had its proposal for a new 1.78 million tonne per year underground coking coal mine off Whitehaven, Cumbria called in by the Secretary of State in 2021. The Planning Inspectorate ran a Public Inquiry in September 2021 and the report is expected to be given to the Secretary of State for Levelling Up, Housing and Communities, Michael Gove imminently.

Opencast coal extraction

There is currently an application to extend a previously operated mine at Glan Lash in Camarthanshire by Bryn Bach Coal.

The last existing opencast coal mine in the UK is Ffos-y-fran, operated by Merthyr (South Wales) Ltd in Merthyr Tydfil, it is widely reported to be due to close in October 2022.

UK steel producers

There are four major UK steel producers, half are using coking coal and produce much higher emissions that the two which recycle scrap steel.

Tata Steel
Port Talbot steel works, in Neath Port Talbot, Wales, is the second biggest UK single site emitter of carbon dioxide.[1] The plant uses coking coal to make steel in blast furnaces.

British Steel
Currently British steel’s Scunthorpe plant can use a maximum of 25% to 30% recycled content using Basic Oxygen Steel making. It currently uses coking coal.

Liberty

Liberty Steel, which has sites in Newport and in Tredegar, has said it aims to become a carbon-neutral steel producer by 2030. The site currently uses Electric Arc Furnaces and recycles scrap metal so does not use coking coal.

Celsa

Celsa’s Cardiff steelworks uses 100% recycled scrap steel in its products and so does not need coking coal.

For more details see our report Coal in Steel.

Power station closures

Ratcliffe on Soar power was given a contract to supply 411 MW to the grid from coal in 2022/23 at a Capacity Market auction in Feb 2022. Ratcliffe's owner Uniper plans to turn the power station into an incinerator for household waste and produce heat and electricity operational by 2026. It has secured planning permission.

Drax power station is supposed to have stopped burning coal this year. However it has offered that it could stay online until 2024 to the UK government.

EDF are closing their West Burton coal power station in September 2022.

Kilroot coal and oil power station in Northern Ireland is going to be converted to gas. It has been announced that Kilroot will stop consuming coal in September 2023.

Coal phase-out in the UK is expected by October 2024. Given that coal consumption in power stations is very low in the summer, the last generation could be April 2024.

Want to help in the fight against coal?

Reference

[1] The Coal Authority, Production and Manpower returns for three month period January to March 2020 and other sources.

Queries and media contact: info @ coalaction . org .uk (without spaces)

New Coal Action Network report ~ Coal in Steel: Problems and solutions

Coal Action Network is excited to release a new report - Coal in Steel: problems and solutions

Coal in Steel is aimed at those looking for background information to campaigns against proposed new coking coal mines and considering how coal needs to be phased out of steel production. The report counters the positions of companies arguing for an ongoing need for coking coal in the steel industry. Coal in Steel is UK focused, but the coking coal mines proposed would export coal, to Europe or beyond.

The report answers questions such as:

  • When is coking coal used rather than thermal coal?

  • How is coking coal consumed by the steel industry?

  • What climate impacts does burning coking coal have?

  • What are the social and ecological impacts of mining coal?

  • How can we decarbonise the steel sector?

  • What is the government doing about steel sector emissions?

  • Why new coking coal mines are a step in the wrong direction.

The public inquiry into West Cumbria Mining Ltd's proposed 2.78mtpa coking coal mine opened last week. After the planning inspector gives his recommendation, the Ministry of Housing, Communities and Local Government will decide whether this application can extract coal to be sold predominantly to foreign markets. This report answers the arguments raised in support of this, and similar, applications.

Key facts in the report include:

  1. Two of the three biggest single site carbon emitters in the UK are Tata Steel's Port Talbot steelworks and British Steel's Scunthorpe steelworks, which use coking coal.

  2. Steel is already being produced in two of the four major UK steelworks via electric arc furnaces and recycled scrap steel, resulting in much lower emissions and no need for coal usage.

  3. The British government is considering the implications of the recommendation of its Climate Change Committee to ‘set targets for ore-based steelmaking to reach near-zero emissions by 2035’.

  4. Green hydrogen is already being used to produce steel without coal or large emissions, with project such as HYBRIT in Sweden having already sold low emission steel. Many more projects are expected to follow suit before 2030.

  5. Four of the five world's biggest steel makers have made strong commitments to net-zero carbon steel and drastic coal use reduction by 2050.

  6. There is no such thing as carbon neutral coking coal.

Download the Coal in Steel: problems and solutions report, or our one page summary to find out more.